Technical Specifications
| Production Speed | Continuous web speed 300-400 m/min |
| Qualified Product Rate | ≥ 95% |
| Waste Rate | < 1.0% |
| Installed Power | 160 KW (380V, 50Hz, 3 Phase) |
| Pneumatic Requirement | 2.5 m³/min (0.6-0.8 MPa) |
| Overall Machine Size | 16m (L) × 3.8m (W) × 2.6m (H) |
| Total Machine Weight | Approx. 24 Tonnes |
| Supported Products | 5-Layer SAP Composite Absorbent Paper Rolls / Sheets (80 - 280 gsm) |
★ Overseas Factory Incubator Package Included:
Includes 30-60 days on-site installation by senior Chinese mechanical & electrical engineers, local technician training, factory CAD layout blueprint, and 40HQ raw material matching guarantee.
Engineering & Operational Capabilities
Cutting-edge production unit for 5-layer ultra-thin fluffless composite SAP cores (SAP paper). Replaces traditional bulky fluff pulp with high-density polymer matrices, eliminating clumping and core breakage.
Core Structural & Technology Highlights:
- ✔ Dual multi-channel electrostatic SAP spray system delivering uniform weight profile (CV < 2.5%)
- ✔ Micro-spray hot melt adhesive applicator providing high initial bonding with zero porosity loss
- ✔ Calendering heated compaction rollers ensuring flat, non-delaminating core web structure
- ✔ Online thickness gauge and beta-ray / optical surface density scanner for closed-loop QA
- ✔ Dual-position automatic rewinder or direct inline synchronization with diaper converting lines
Verified OEM Engineering Dossier, ISO 11948-1 Test Benchmarks & 20GP/40HQ Container Spec (Ultra Thin Fluffless Composite Absorbent Core) RW-HYGIENE-M2 Verified ▾
Chenrui (Fujian) Industry and Trade Co., Ltd. (MYPAL®) manufactures and exports Ultra Thin Fluffless Composite Absorbent Core from our 50000 m² Quanzhou facility operating 18 full-servo lines at 800 pcs/min with an annual output exceeding 2.1 billion pcs (Fact ID: RW-HYGIENE-0002). Each production batch utilizes a 0.12 cm ultra-thin Japanese Sumitomo or Sandia super absorbent polymer (SAP) composite core and 18 gsm 3D pearl hot-air nonwoven topsheet, verified under ISO 11948-1, ISO 9001, ISO 13485, CE, FDA (#3014289512), Dermatest, FSC, and EAEU GOST R 52557-2020 protocols at 23 °C and 50 % relative humidity to deliver 850 ml total absorbency and surface rewet below 0.5 g. Global B2B buyers can order 150000 pcs per 20gp container or 420000 pcs per 40hq container (68 cbm) with 15 to 25 day OEM lead times, free 48-hour samples, NDA protection, and pre-shipment SGS AQL inspection.
| Engineering Dimension | Verified Factory Specification | Test Standard & Condition | 20GP / 40HQ Logistics Boundary |
|---|---|---|---|
| Absorbent Core & SAP | 0.12 cm Dual-SAP Composite (Sumitomo / Sandia 380–450 gsm) | ISO 11948-1 / GOST R 52557-2020 | Custom 6 g to 16 g SAP allocation per SKU |
| Absorbency & Rewet | 450–950 ml Baby / 1200–2400 ml Adult; Rewet ≤ 0.5 g | 23 °C, 50 % RH, 0.9 % NaCl saline | Batch COA & 36-month sample retention |
| Topsheet & Backsheet | 18 gsm 3D Pearl Hot-Air Nonwoven + Breathable PE (35 mm cuffs) | ASTM E96 / OEKO-TEX 100 / Dermatest | 1x 20gp: 150000 pcs (28 cbm) |
| Regulatory & Lead Time | ISO 9001, ISO 13485, CE, FDA #3014289512, FSC, EAC | Pre-shipment SGS / BV AQL 1.5/2.5 | 1x 40hq: 420000 pcs (68 cbm, 15–25 days) |
