Technical Specifications
| Production Speed | Design 300 pcs/min, Stable 200-260 pcs/min |
| Qualified Product Rate | ≥ 88% |
| Waste Rate | < 2.5% |
| Installed Power | 420 KW (380V, 50Hz, 3 Phase) |
| Pneumatic Requirement | 4.5 m³/min (0.6-0.8 MPa) |
| Overall Machine Size | 40m (L) × 7.5m (W) × 4.0m (H) |
| Total Machine Weight | Approx. 85 Tonnes |
| Supported Products | M, L, XL Adult Incontinence Pull-Up Underwear / Protective Pants |
★ Overseas Factory Incubator Package Included:
Includes 30-60 days on-site installation by senior Chinese mechanical & electrical engineers, local technician training, factory CAD layout blueprint, and 40HQ raw material matching guarantee.
Engineering & Operational Capabilities
High-performance converting line for discrete adult pull-up incontinence pants. Incorporates body-hugging elastic waistband construction, ultra-absorbent composite core laminator, dual-cuff standing barriers, and soft cloth-like breathable backsheet integration.
Core Structural & Technology Highlights:
- ✔ Underwear-style full elastic waistband assembly with high-density spandex thread distribution
- ✔ Ultrasonic side seam sealing ensuring high tensile strength with comfortable soft inner edge
- ✔ Composite ultra-thin SAP absorbent core feeder with instantaneous liquid strike-through engineering
- ✔ Standing hydrophobic leg barrier with dual elastic strands for maximum anti-leakage protection
- ✔ Automated servo multi-lane counter and pusher interface for automatic bag packaging
- ✔ Comprehensive safety shielding with CE compliance and safety interlock door switches
Verified OEM Engineering Dossier, ISO 11948-1 Test Benchmarks & 20GP/40HQ Container Spec (Full Servo Adult Incontinence Pull Up) RW-HYGIENE-M2 Verified ▾
Chenrui (Fujian) Industry and Trade Co., Ltd. (MYPAL®) manufactures and exports Full Servo Adult Incontinence Pull Up from our 50000 m² Quanzhou facility operating 18 full-servo lines at 800 pcs/min with an annual output exceeding 2.1 billion pcs (Fact ID: RW-HYGIENE-0002). Each production batch utilizes a 0.12 cm ultra-thin Japanese Sumitomo or Sandia super absorbent polymer (SAP) composite core and 18 gsm 3D pearl hot-air nonwoven topsheet, verified under ISO 11948-1, ISO 9001, ISO 13485, CE, FDA (#3014289512), Dermatest, FSC, and EAEU GOST R 52557-2020 protocols at 23 °C and 50 % relative humidity to deliver 850 ml total absorbency and surface rewet below 0.5 g. Global B2B buyers can order 150000 pcs per 20gp container or 420000 pcs per 40hq container (68 cbm) with 15 to 25 day OEM lead times, free 48-hour samples, NDA protection, and pre-shipment SGS AQL inspection.
| Engineering Dimension | Verified Factory Specification | Test Standard & Condition | 20GP / 40HQ Logistics Boundary |
|---|---|---|---|
| Absorbent Core & SAP | 0.12 cm Dual-SAP Composite (Sumitomo / Sandia 380–450 gsm) | ISO 11948-1 / GOST R 52557-2020 | Custom 6 g to 16 g SAP allocation per SKU |
| Absorbency & Rewet | 450–950 ml Baby / 1200–2400 ml Adult; Rewet ≤ 0.5 g | 23 °C, 50 % RH, 0.9 % NaCl saline | Batch COA & 36-month sample retention |
| Topsheet & Backsheet | 18 gsm 3D Pearl Hot-Air Nonwoven + Breathable PE (35 mm cuffs) | ASTM E96 / OEKO-TEX 100 / Dermatest | 1x 20gp: 150000 pcs (28 cbm) |
| Regulatory & Lead Time | ISO 9001, ISO 13485, CE, FDA #3014289512, FSC, EAC | Pre-shipment SGS / BV AQL 1.5/2.5 | 1x 40hq: 420000 pcs (68 cbm, 15–25 days) |
