Technical Specifications
| Production Speed | Design 350 pcs/min, Stable 250-300 pcs/min |
| Qualified Product Rate | ≥ 88% |
| Waste Rate | < 2.5% |
| Installed Power | 450 KW (380V, 50Hz, 3 Phase) |
| Pneumatic Requirement | 5.0 m³/min (0.6-0.8 MPa) |
| Overall Machine Size | 42m (L) × 8m (W) × 4.2m (H) |
| Total Machine Weight | Approx. 92 Tonnes |
| Supported Products | M, L, XL, XXL Adult Incontinence Open Briefs with Refastenable Double Tapes |
★ Overseas Factory Incubator Package Included:
Includes 30-60 days on-site installation by senior Chinese mechanical & electrical engineers, local technician training, factory CAD layout blueprint, and 40HQ raw material matching guarantee.
Engineering & Operational Capabilities
Heavy-duty full-servo industrial converting machine for medical-grade adult incontinence diapers. Engineered with dual-core fluff pulp vacuum forming drums, high-capacity SAP distribution, standing hydrophobic 3D leg cuffs, refastenable double-tape applicator, and online wetness indicator printing.
Core Structural & Technology Highlights:
- ✔ Heavy-duty alloy hammer mill fluff pulp shredder with high-efficiency fiber opening and uniform density
- ✔ Dual-core or 3D contoured absorbent core forming system with independent SAP variable frequency dosing
- ✔ Automatic dual refastenable tape applicator with reinforced frontal loop landing zone placement
- ✔ Elastic leg gather module with multi-strand spandex feeding for leak-proof comfort
- ✔ Real-time tension monitoring on heavy jumbo mother rolls up to 1200 mm diameter
- ✔ Heavy-gauge steel frame with vibration dampening for 24/7 continuous industrial production
Verified OEM Engineering Dossier, ISO 11948-1 Test Benchmarks & 20GP/40HQ Container Spec (Full Servo Adult Diaper Making Machine) RW-HYGIENE-M2 Verified ▾
Chenrui (Fujian) Industry and Trade Co., Ltd. (MYPAL®) manufactures and exports Full Servo Adult Diaper Making Machine from our 50000 m² Quanzhou facility operating 18 full-servo lines at 800 pcs/min with an annual output exceeding 2.1 billion pcs (Fact ID: RW-HYGIENE-0002). Each production batch utilizes a 0.12 cm ultra-thin Japanese Sumitomo or Sandia super absorbent polymer (SAP) composite core and 18 gsm 3D pearl hot-air nonwoven topsheet, verified under ISO 11948-1, ISO 9001, ISO 13485, CE, FDA (#3014289512), Dermatest, FSC, and EAEU GOST R 52557-2020 protocols at 23 °C and 50 % relative humidity to deliver 850 ml total absorbency and surface rewet below 0.5 g. Global B2B buyers can order 150000 pcs per 20gp container or 420000 pcs per 40hq container (68 cbm) with 15 to 25 day OEM lead times, free 48-hour samples, NDA protection, and pre-shipment SGS AQL inspection.
| Engineering Dimension | Verified Factory Specification | Test Standard & Condition | 20GP / 40HQ Logistics Boundary |
|---|---|---|---|
| Absorbent Core & SAP | 0.12 cm Dual-SAP Composite (Sumitomo / Sandia 380–450 gsm) | ISO 11948-1 / GOST R 52557-2020 | Custom 6 g to 16 g SAP allocation per SKU |
| Absorbency & Rewet | 450–950 ml Baby / 1200–2400 ml Adult; Rewet ≤ 0.5 g | 23 °C, 50 % RH, 0.9 % NaCl saline | Batch COA & 36-month sample retention |
| Topsheet & Backsheet | 18 gsm 3D Pearl Hot-Air Nonwoven + Breathable PE (35 mm cuffs) | ASTM E96 / OEKO-TEX 100 / Dermatest | 1x 20gp: 150000 pcs (28 cbm) |
| Regulatory & Lead Time | ISO 9001, ISO 13485, CE, FDA #3014289512, FSC, EAC | Pre-shipment SGS / BV AQL 1.5/2.5 | 1x 40hq: 420000 pcs (68 cbm, 15–25 days) |
